How Much Does An Aircraft Hangar Kitset Cost?

Have you ever wondered how much an aircraft hangar kitset costs? You’re probably contemplating whether it’s just sizing that impacts the cost, or if other factors such as design, materials, and birdproofing also play a part.

If you’re planning to build a hangar for your aircraft, understanding these costs is crucial. It’s not just an investment in storage—it’s about protecting your plane, saving on long-term maintenance, and adding value to your property.

In this article, we’ll break down the key cost factors, explore Alpine Buildings’ square meter rates for hangars, and help you understand how bird-proof designs and streamlined processes deliver lasting value.

explore:

• Key Factors That Impact Aircraft Hangar Kitset Costs
• What Are the Average sqm Rates for an Alpine Hangar Kitset?
• What Are the Costs of Popular Hangar Door Options?
• Birdproof Hangars: Why They Matter
• How Alpine Buildings Simplifies Hangar Construction and Costs

Key Factors That Impact Aircraft Hangar Costs

Aircraft hangars have unique requirements that directly influence their cost. Here are the most critical factors:

• Clearspan Design: Aircraft hangars need a clearspan structure (no internal columns) to allow unimpeded movement of aircraft. This type of design ensures maximum usable space and easy maneuverability, which is essential when housing aircraft of varying sizes. A clearspan design is more costly than a centrepole design, however, a centrepole shed will only fit very small aircraft such as microlights. 
• Wide Openings: The size of the hangar door is crucial. Aircraft hangars require large, wide openings to accommodate the height and wingspan of planes. Sliding doors or bi-fold mechanisms, often customised for aircraft storage, can add to the overall cost but are non-negotiable if you want a practical, functional hangar.
• Site-Specific Requirements: Building a hangar isn’t just about the structure itself—it’s also about meeting local council regulations. Some airfields have more complex requirements, such as the need for firewalls to comply with fire safety regulations. These firewalls can add to the overall cost but are essential for protecting neighbouring structures and meeting compliance. 

When planning an aircraft hangar, it’s crucial to focus on functionality, compliance, and longevity. At Alpine, we specialise in clearspan designs using durable materials to create hangars that meet your needs not only today but for the generations to come.

What’s the Average sqm rate for an Alpine Hangar Kitset?

When budgeting for an Alpine aircraft hangar kitset, it’s important to understand what’s included and what’s not included. On average, our kitset prices typically range between $350 and $450 per square meter, depending on factors such as size, location, and specific site requirements.

One key distinction is that this pricing excludes the hangar door system. However, Alpine’s kitsets are designed with a robust structural steel door lintel as standard. This feature is engineered for strength and versatility, allowing you to choose and install any door design you like, whether it’s sliding, bi-folding, or tilting.

This approach offers greater flexibility for your hangar project. You’re not locked into a particular door system, giving you the freedom to optimise the functionality and aesthetics of your hangar while maintaining structural integrity.

Alpine’s commitment to quality means that every kitset includes hot-dip galvanised structural steel rafters and pre-dried timber. These premium materials ensure durability and ease of assembly, making your hangar a lasting investment.

What Are the Costs of Popular Hangar Door Options?

When planning your aircraft hangar, selecting the right door system is key to balancing functionality and affordability. While Alpine Buildings’ kitsets include a robust structural steel door lintel, allowing you to choose any door design, the doors themselves are sold as kitsets and are priced based on their design. 

• Sliding Doors: A practical and cost-effective option, sliding doors typically range from $400 to $600 per square metre. They’re a straightforward choice for hangars with ample space.
• Vertical Bi-Fold Doors: These doors are excellent for maximising vertical clearance and range from $450 to $650 per square metre. They offer a sleek, space-saving design that is ideal for larger hangars.
• Tilt Doors: For a premium, durable option, tilt doors cost between $700 and $850 per square metre, depending on how they are motorised. They’re well-suited for high-end projects and provide excellent weather sealing and ease of use.

It’s also important to factor in your location-specific requirements, such as high wind zones. This can increase the costs due to additional engineering and structural reinforcements needed to ensure the doors remain secure and operational in extreme conditions.

These indicative prices are based on kitsets only, not installation. With Alpine’s customisable designs, you have the flexibility to choose the door that best suits your hangar’s requirements.

Birdproof Hangars: Why They Matter

One of the most essential features of an aircraft hangar is birdproofing. Birds nesting in hangars can cause a surprising amount of damage and unnecessary maintenance challenges. Alpine addresses this issue with innovative solutions to ensure your hangar stays clean, safe, and low-maintenance.

• The Problem with Birds in Hangars: Birds are drawn to dark, sheltered spaces inside sheds, often perching in or on brackets, bracing, and other structural components in the roof. Their nesting materials, droppings, and debris can damage your aircraft, create unsanitary conditions, and lead to time-consuming clean up.
• Alpine’s Birdproof Rafters: Our hangars feature a birdproof rafter system, specifically designed to prevent birds from roosting or nesting in the roof space. This eliminates one of the most common problems faced by hangar owners and ensures your aircraft and equipment remain protected.
• Long-Term Savings: By preventing bird-related damage, Alpine’s birdproof hangars save you time and money on cleaning, repairs, and maintenance, providing you with peace of mind and lasting value.

Investing in a birdproof hangar isn’t just a convenience; it’s a necessity for protecting your aircraft and preserving the functionality of your storage space.

How Alpine Simplifies Hangar Construction and Costs

Building an aircraft hangar can be a complex process, but Alpine simplifies it with an innovative design and a streamlined approach. From the structure itself, through to the build process, we focus on saving you time and delivering exceptional value.

• Ease of Assembly with J-Cleats and Bolted Connections: Alpine hangars are designed for straightforward assembly thanks to our pre-welded J-cleats and bolted connections. These features eliminate the need for joist hangers, which significantly decreases the overall construction time. 
• Pole Design Reduces Complexity: Unlike many other designs, Alpine’s pole system offers a significant advantage by making the floor non-structural. This eliminates the need for complex footing designs and costly concrete reinforcements. Not only does this save time during site preparation, but it also reduces overall construction costs, making the process more efficient and budget-friendly.
• Comprehensive Kitsets: Each Alpine kitset comes complete with pre-dried timber and hot-dip galvanised structural steel rafters. These materials are engineered for durability and ease of assembly, ensuring your hangar stands strong for decades.
• Council Compliance Handled for You: Dealing with council requirements can be a significant hurdle. Alpine’s in-house consent team submits and manages the building consent for you, saving you the headaches of complex council compliance. 
• Triple-Checked for Accuracy: Every component of an Alpine kitset undergoes a thorough triple-checking process to ensure it’s complete, organised, and ready for assembly. 

By utilising an efficient design and putting your needs first, Alpine makes constructing your aircraft hangar a simpler, faster, and more cost-effective process.

An Alpine hangar is more than just a storage solution—it’s an investment in durability, functionality, and peace of mind. Built with premium materials like hot-dip galvanised structural steel and pre-dried timber, our hangars give your assets the home they deserve

Want to hear from past clients who have built an Alpine hangar?

• Click to hear from Stephen Robertson.
• Click to hear from Grant Harnish.